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2015-07-30 08:44

DON'T MESS WITH THE BEST: The Seat Leon 2.0 TDI has become the new car of the Polizia di Stato and the Carabinieri. Image: TheNewsMarket

MARTORELL, Italy - It's a dark, cold, rainy day and everything is ready on the grounds of the industrial premises – assault rifles and ammunition. Suddenly a large crane comes into view hoisting a car...

It's a Seat Leon that's been adapted for the Italian police force. Today's the big day – they're going to put all its armour to the test.


Almost without warning, bullets fired at 1400km/h start showering the vehicle. The 22mm reinforced windscreen takes most of the hits and withstands them all. So do the doors, armoured with B4 protection-level plating with a minimum resistance of 0.44 and 0.357 Magnum ammunition.

VIDEO: How a bulletproof police car is built

Test over, the technicians check the results... If there had been passengers none would have suffered injury.

For the next test, several technicians use launchers to project large rocks at the windows. Their laminated glass cracks but doesn't shatter or break.

It's been a long, painstaking process. The Seat Leon 2.0 TDI has become the new car of the Polizia di Stato and the Carabinieri. The technicians put in a lot of hard work equipping the interior with ceiling-mounted racks for weapons and bulletproof vests and installing elements such as a radio and GPS tracking device, commands and controls for the doors and searchlights.


They've also been equipped with special police-car lights and a siren, as well as a prisoner cell in the rear seat.

All the punishing endurance tests are a thing of the past, like the 100 000 opening and closing operations of the door or the 30 000km covered with stops only to refuel the car and relieve the drivers.

Or the last dynamic test, a simulated high-speed chase that took the car to its top speed of more than 200km/h.

At the end of all this testing, the Leon was fully equipped to join the Italian police force.

GET THROUGH THIS: The 22mm reinforced windscreen can withstand bullets being fired at 1400km/h. Image: TheNewsMarket

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